I have a 2006 Custom Craft flats boat with a Suzuki 115 OB that I purchased used. Ever since I got it I have a constant draw on the battery. I installed a master switch to keep the battery in a charged state. I have been replacing corroded wiring and terminals as I see them. The Big problem now is that sometimes there is no power at all through the switch. I have traced all of the wires in the console and even when I'm working on it sometimes it works and sometimes it does'nt. I know that there is something wrong in one of the wires, however, it is not showing itself if I move one wire around. sometimes there is as low as 9v at the power wire from the harness then it will jump up to 13v even though I have not moved any wires.This is driving me crazy because I can't find any logic to it. I want to trace each wire to its source but the previous owner changed a lot of wires NOT USING THE SAME COLOR which makes it almost impossible to follow the wiring diagram in the repair manual. I'm looking for some new ideas to find the many problems in the wiring.Any help would be appreciated.
Hey Tom, you say that it will have 9v and then jump to 13v without moving the wire that tells me that the wiring has either corrosion inside the sheathing that you cant see and as you stated the old owner replaced it now heres the million dollar question "WITH WHAT? if they used automotive wire i'm sorry to say you will have to replace it all with marine grade wire and use sealing marine terminals, then you know it will be done right and that your problem will be fixed, I would use the old wires as pulls for the new ones, and use loom in areas where the wires will rub on sharp edges, good luck sorry to be the bearer of bad news but at least you will stay out of the looney bin trying to chase the problem down :-(
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